Wayeal Customized Helium Vaccum Leak Detection System for New Energy Power Batteries

Introduction of the Helium Vaccum Chamber Leak Detection System

Top covers of aluminum-cased lithium batteries are subject to dry leak detection for air tightness. After the loading of the lithium battery is achieved by a mechanical arm, the inspected workpiece shall be vacuumed and filled with helium; the vacuum chamber method will be applied to gas tightness testing of the helium mass spectrometer, with which the inspected workpiece will be determined to be qualified or unqualified; finally the helium in the inspected workpiece will be recovered and recycled.

Components of the Helium Vaccum Chamber Leak Detection System

Mechanical arm for workpiece loading/discharging, box sliding table, vacuumizing/helium filling device, vacuum chamber leak detection device, helium recovery device, electrical control device.

Features of the Helium Vaccum Chamver Leak Detection System

1. The size of vacuum chamber can be customized according to the size of workpiece; the equipment size and layout can be customized according to the workshop;
2. High-end configuration, standardized design and production, and stable and reliable performance;
3. The multi-chamber linkage design can realize flexible production, and the production rhythm can reach 6PPM-20PPM per unit;
4. It has high leak detection accuracy and low false detection rate, which ensures the quality of lithium battery after passing the inspection;
5. The helium can be recycled, with a recovery rate as high as 85%;
6. The system has automatic helium cleaning function, which can quickly and efficiently clean the helium pollution caused by leaking workpieces;
7. Workpiece pick-and-place robot or manipulator can be selected to realize full-automatic detection and 24-hour full-automatic unmanned production;
8. The system integrates industrial IoT technology, and the detection process can realize intelligent production such as real-time storage, monitoring and diagnosis;
9. Customized upper computer software development services can be provided according to customers' manufacturing and production MES needs.

Anhui Wanyi Science and Technology Cooperated Limited Company founded in 2003, is a professional manufacturer and supplier of analytical instruments with an international vision and operational standards, whose leading products cover chromatography, spectroscopy, mass spectrometry and varieties of industrial applications such as environment monitoring, leak detection, industrial intelligence, industrial process, medical devices. The total number of employees is more than 1400, including 500 research and development engineers with 20 post doctors and 200 masters.

Wayeal has set up a world-class product research and development platform as per international standards, to form a globally synchronized research and development system on the basis of high quality, strict norms, and continuous creation. We were granted "Postdoctoral Research Station" in January 2012, and awarded "National Grade Technology R&D Center" in 2021.

With adherence to the concept of "Perfect Products", Wayeal has integrated the world's leading manufacturing resources, globalized parts procurement, and socialized manufacturing, to offer internationally assured quality products to the customers.

Wayeal has also conducted management and operation under an international perspective, and raised profound changes in integrated product development, integrated supply chain, human resource management, financial management and quality control, and established an IT-based management system actively adapted to international competitions.

Under the spirit of "Quality Wayeal, Service Wayeal", Wayeal is committed to building an enterprise with strong international competitiveness in the field of analytical instruments, industrial applications, and life health, and becoming a model of a responsible and respectable Chinese enterprise.